System 23: Dual Zone - Dual ESP - Comingled Single Tubing
Upper Zone ESP / Lower Zone ESP (Seal Bore Packer)

Upper Zone ESP / Lower Zone ESP (Seal Bore Packer)

System 23: Dual Zone - Dual ESP - Comingled Single Tubing

Flow Crossover Assembly (Independent Production To Sureface)
  1. Tailpipe Tubing
  2. Seal Bore Packer
  3. Lower Pod Crossover Assembly
  4. Pod Casing Clamp
  5. Pod Casing
  6. ESP Gauge
  7. ESP Motor
  8. MLE Protector
  9. MLE Cable
  10. ESP Seal Protector
  11. ESP Pump Intake
  12. ESP Pump
  13. Discharge Pressure Sub
  14. Discharge Head
  15. FMDV
  16. Pod Hanger Assembly
  17. Spear
  18. Pump Support Block
  19. Flush Joint Bypass Tubing
  20. Bypass Tubing Clamp
  21. Pump Sub
  22. Telescopic Swivel
  23. Flow Crossover / Y-Tool
  24. Production Tubing (Comingled Production)

Multiple reservoirs can be produced independently in the same well bore. In cases where the upper zone and the lower zone require an ESP, a dual zone completion can be used with a single production tubing string by comingling the discharge of each ESP.

When the distance between zones is restricted, a pod system
with seal bore packer can be used.

This also allows zones to be isolated with an isolation valve to prevent communication between zones during a workover.

Pod Bottom Crossover Assembly

Advantages

  • Injection to lower zone to boost upper zone reservoir pressure to increase production in a single well bore
  • Ability to recycle produced water from the produced zone and recycle into the lower injection zone
  • Seal bore packer allows zone isolation with an isolation valve during workover to prevent zone communication where the tubing retrievable packer does not

Download the Dual Zone ESP Completions Catalogue PDF