Upper Zone Injection / Lower Zone ESP (Seal Bore Packer)
Upper Zone Injection / Lower Zone ESP (Seal Bore Packer)

Upper Zone Injection / Lower Zone ESP (Seal Bore Packer)

System 18: Dual Zone - Single ESP -Concentric Tubing Strings

Pod Bottom Crossover Assembly
  1. Tailpipe Tubing
  2. Seal Bore Packer
  3. Lower Pod Crossover Assembly
  4. Pod Casing Clamp
  5. Pod Casing
  6. ESP Gauge
  7. ESP Motor
  8. MLE Protector
  9. ESP Seal Protector
  10. ESP Pump Intake
  11. ESP Pump
  12. Discharge Pressure Sub
  13. Discharge Head
  14. FMDV
  15. Pod Hanger Assembly
  16. Stinger
  17. Flow Crossover
  18. Outer Tubing (ESP Production From Lower Zone)
  19. Inner Tubing (Natural Flow Production From Upper Zone)

Simultaneous production and injection can be achieved in a single well bore. Injection into the upper zone provides pressure support for the lower production zone to increase production.

Produced water from the lower zone can be recycled and injected back into the well. When the distance between zones is restricted, a pod system with seal bore packer can be used.

This also allows zones to be isolated with an isolation valve to prevent communication between zones during a workover.

Flow Crossover Assembly (Independent Production To Sureface)

Advantages

  • Injection to upper zone to boost lower zone reservoir pressure to increase production in a single well bore
  • Ability to recycle produced water from the produced zone and recycle into the upper injection zone
  • Pod system eliminates ESP cable going past perforations
  • Seal bore packer used when distance between zones is small
  • Allows zone isolation with an isolation valve during workover to prevent zone communication

Download the Dual Zone ESP Completions Catalogue PDF